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ABB IRB5400-03 rail

ABB IRB5400-03 rail

The IRB5400-03 is the 7 axis rail version of the 5400 series painting robots. The IRB 5400-03 Clean-Wall rail is a reliable, fast and efficient painting robot. The substantial working envelope for the IRB 5400 is made even larger with the IRB 5400-03.
Together with the unique hollow wrist it provides unsurpassed flexibility making the robot ideal for applying high
quality “class A” finishes to automotive bodies and large parts. The wrist design minimizes contamination and permits a straight through hose path for long paint hose life. ABB’s superior robot and process control technology
helps providing uniform film build, world-class appearance and high throughput.
Clean-Wall construction can provide for narrower spray booth widths, reduced air handling and lower energy requirements.

These rails are suitable for both new facilities and for retrofits into existing spray booth systems. The
Clean-Wall rail design allows for easy integration into the spray booth wall system.
Commonly supplied rail lengths range from 1.5 meters and extend to 12 meters or longer depending on application.
High Finish Quality
ABB’s Clean-Wall rail system is available with ABB’s exclusive Integrated Process System (IPS). IPS provides
closed loop regulation, high speed and control for paint and air flow adjustments. This minimizes over spray, secures uniform film build, maximizes finish quality and paint and solvent savings. The robot enables high quality
while reducing cost and protecting the environment.
Powerful Software Tools
ABB’s powerful software package CAP (Computer Aided Painting), including the ShopFloor Editor allows easy programming and process tuning without interrupting production. Flexible communication interfaces make it easy to adapt to any painting requirement.
Global Controller Platform
The S4P+ Controller is modular and designed to the highest level of operational reliability. Because of ABB’s
Global Controller Platform training, service and engineer-
ing costs can be significantly reduced.


Digital inputs/outputs           512/512   
Analog inputs/outputs    16/12   
Remote I/O  Interbus-S 64/64 
Allen Bradley RIO 128/128 
Profibus DP 128/128 
CC Link 128/128 
Serial Channels  RS-232, RS-422, RS-485   
Network Ethernet NFS/FTP 
RAP Robot Application protocol 
Factory Ware interface 
High speed IPS link 
Real Time Data Logger 
DDE Server
Diskette drive      3.5" MS-DOS format  
BaseWare OS Robot Operating System, multitasking   
Handling capacity   15 kg   
Number of axes  7  
Axis movements:     
Axis   Working range  Max. speed 
Rotation 300°  137°/s 
Vertical arm   160°  137°/s
Horizontal arm  150° 137°/s 
Inner wrist Unlimited 440°/s 
Wrist bend  Unlimited 430°/s 
Outer wrist  920°  600°/s
Pose accuracy   0.15 mm (Repeatability)    
Path accuracy  Ø 6 mm (+/- 3 mm)   
Rail system Length 2m, 3m, 3.5m, 4m, 4.5m, …   
Pose accuracy  0.1 mm (Repeatability)    
Velocity 1.5 m/s  


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